A Customer Success Story from Northern Dock Systems

0 Dock Door
Inspected, Serviced and Repaired
0 Dock Leveler
Inspected, Serviced and Repaired
0 Drive-In Door
Inspected, Serviced and Repaired

Before

Dock pit full of debris and missing toe guards.

mechanical dock leveler plate loading dock preventive maintenance PMP Before - Position 1 – Dock - Debris in pit and missing toe guards.

After

Cleaned dock pit and replaced missing toe guards.

mechanical dock leveler plate loading dock preventive maintenance PMP After - Position 1 – Dock - Cleaned pit and new toe guards installed.

Project Overview

Curtiss-Wright Nuclear Canada in Newmarket scheduled a preventive maintenance visit to service their overhead doors and dock leveler and to catch any deficiencies with us. Our preventive maintenance technicians inspected, serviced and repaired:

  • Manual overhead dock door
  • Mechanical dock leveler
  • Manual overhead drive-in door

Overhead Door Preventive Maintenance Inspection

During an overhead door preventive maintenance inspection, our technicians will make note of the condition of each part on the door whether it’s in good condition, worn, needs replacement or was replaced.

In the course of manual overhead door preventive inspections, our technicians will:

  • Inspect and secure lower jambs and door track, straighten if required
  • Inspect door sections for any dents or damage.
  • Inspect and lubricate rollers and hinges.
  • Inspect and lubricate door springs.
  • Inspect the bottom bracket for damage.
  • Inspect and adjust the slide lock.
  • Inspect and secure the lift handle and step plate
  • Inspect the pull rope or chain hoist for damage.
  • Inspect cables to make sure they are not frayed or fraying, which could be a safety risk of the cable snapping soon.
  • Inspect the side, top and bottom weather seals to make sure they haven’t been torn off or have any gaps, which would prevent them from properly sealing.
  • Clean and inspect the door windows for any cracks or gaps.

Throughout the preventive inspection at Curtiss-Wright, we discovered a couple of issues that were repaired at a later date after they approved all the repairs.

Before
Position 1 – Dock Door

Damaged bottom weather seal.

 
overhead dock sectional door preventive maintenance PMP Before - Position 1 – Dock Door - Damaged bottom weather seal.

After
Position 1 – Dock Door

Supplied and installed new bottom rubber weather seal.

overhead dock sectional door preventive maintenance PMP After - Position 1 – Dock Door - Supplied and installed new bottom rubber weather seal

Before
Position 2 – Drive-In Door

Frayed left cable which is at risk of snapping.

overhead drive-in sectional door preventive maintenance PMP Before - Position 2 – Drive-In Door - Frayed left cable which is at risk of snapping.

After
Position 2 – Drive-In Door

New cables installed.

overhead dock sectional door preventive maintenance PMP After - Position 2 – Drive-In Door - New cables installed

Before
Position 2 – Drive-In Door

Bottom bracket being sheared by track from being off level.

overhead drive-in sectional door preventive maintenance PMP Before - Position 2 – Drive-In Door - Bottom bracket being sheared by track from being off level.

After
Position 2 – Drive-In Door

New bottom brackets installed.

 
overhead dock sectional door preventive maintenance PMP After - Position 2 – Drive-In Door - New bottom brackets installed

Dock Leveler Preventive Maintenance Inspection

During preventive maintenance inspections on mechanical dock levelers, our technicians will:

  • Check full operating cycle to make sure the mechanical dock running smoothly and efficiently.
  • Inspect condition of the rear curb angle and welds to dock angle for any breaks.
  • Inspect for any torn or missing side weather seal for the dock.
  • Inspect deck for any dishing or signs of structural wear, which is a sign of potential dock failure in the future.
  • Inspect rear deck hinge for any cracks, breaks or warping.
  • Clean of debris, lubricate and inspect front lip hinge.
  • Inspect factory maintenance strut to make sure it can safely be used to inspect under the dock.
  • Clean pit of debris.
  • Inspect all structural components and shims for broken welds.
  • Inspect dock lip, crown and shims for damage.
  • Inspect dock bumper condition that they are in the correct position and projection along with not being worn down to make sure they are protecting the dock from impacts from trucks.
  • Inspect dock seal and/or shelter for any wear or gaps.
  • Inspect toe guards to make sure they are present and undamaged to follow provincial safety guidelines.
  • Lubricate rear hinges and all pivot points for a smoother operation and to prevent rust.
  • Inspect pull chain for damage.
  • Inspect lifting springs and adjust tension, as required.
  • Inspect, lubricate and adjust hold down, as required.

Before
Position 1 – Dock

Damaged right weather seal.

 
mechanical dock leveler plate loading dock preventive maintenance PMP Before - Position 1 – Dock - Damaged right weather seal.

Before
Position 1 – Dock

Damaged left weather seal.

 
mechanical dock leveler plate loading dock preventive maintenance PMP Before - Position 1 – Dock - Damaged left weather seal

After
Position 1 – Dock

New brush weather seal installed.

mechanical dock leveler plate loading dock preventive maintenance PMP After - Position 1 – Dock - New brush weather seal installed.

In addition to the damaged weather seal, the mechanical dock at Curtiss-Wright in Newmarket was missing toe guards.

Our technicians made sure to do all the necessary maintenance and ordered new toe guards to get them back into compliance with safety regulations.

Before
Position 1 – Dock

Debris in pit and missing toe guards.

mechanical dock leveler plate loading dock preventive maintenance PMP Before - Position 1 – Dock - Debris in pit and missing toe guards.

During
Position 1 – Dock

Cleaned pit but still missing toe guards.

mechanical dock leveler plate loading dock preventive maintenance PMP During - Position 1 – Dock - Cleaned pit but still missing toe guards.

After
Position 1 – Dock

Cleaned pit and new toe guards installed.

mechanical dock leveler plate loading dock preventive maintenance PMP After - Position 1 – Dock - Cleaned pit and new toe guards installed.

 

Location

Newmarket, Ontario

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